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 Craftsman rally project

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Join date : 2019-05-19
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PostSubject: Craftsman rally project   Craftsman rally project Icon_minitimeThu May 23, 2019 3:05 am

Hey all!  I'm new to the forum, so I figured the best way to introduce myself was to show you my project.  I started late last summer and it's been a little slow going since I don't have any kind of shed or garage to work in and it tends to be somewhat wet here in the Pacific Northwest. Wink

Craftsman rally project 20181210

This is earlier on in the build after I installed two 6" light bars in place of the original bulbs.  I think I already had the pulley swap done at this point as well.  I replaced the rear 9" pulley with a 3.5".  (The front is also 3.5", so now the ratio is 1:1.)  I hope to upgrade the clutch to a double-pulley setup at some point to make room for a larger pulley up front.

Craftsman rally project 20190210
Craftsman rally project 20190211

This is pretty much where the project is now.  I installed bigger, more aggressive wheels on the back and swapped the fenders out for some that had more clearance since the wheels rubbed the original fenders and I didn't like the idea of cutting them to make room.  I'm currently in the process of making a battery tray so I can have the battery up front.  (The new fenders are designed to have a gas tank under them, rather than a battery.)

Here's what I have done so far:

  • Rear pulley swap
  • Engine swap (15hp Kohler Command)
  • Bigger rear wheels (Thinking I may want to get some that are just a bit smaller. Maybe 23" or 22" instead of 25".)
  • Fender swap

My to-do list:

  • Finish fabrication and painting of the battery tray
  • Figure out a foot throttle (I don't want to use the bicycle break-lever solution)
  • Larger wheels for the front
  • Repair cracks in frame next to the front axle (both left and right sides)
  • Front pulley swap?
  • Double-pulley clutch?
  • Paint (thinking maybe Cub Cadet yellow and black)

And finally, my "wish" list:

  • Find someone to help me fabricate some mounting hardware to install the suspension, a-arms and hubs (basically the front end) from a parts ATV
  • Replace the steering assembly with the handlebars and stem from my parts ATV (also considering using the thumb-throttle that's on it?)
  • Strengthen the frame
  • Make it street legal  (I think it'd be fun to drive it around town on errands. Smile )

One of the things I want to avoid doing is making permanent changes to the frame or body, as I'd like to be able to easily revert any changes if I don't like something or I want to make a modification.

I recently got a Briggs 18hp opposed twin that I want to put in it, but I'll need to find a way to raise the hood so that it'll clear the larger engine.
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Age : 20
Join date : 2016-07-10
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Location : Ontario Canada

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PostSubject: Re: Craftsman rally project   Craftsman rally project Icon_minitimeThu May 23, 2019 7:14 am

Welcome to ATLTF!! Looks like you got a great project going on here!

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PostSubject: Re: Craftsman rally project   Craftsman rally project Icon_minitimeThu May 23, 2019 9:15 am

Welcome and nice project!

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