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 Craftsman Rally Mower Project

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willis923
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LAWN MOWER MUDDER
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeJuly 13th 2014, 1:33 pm

Doug Fackler wrote:
I cant believe it is. I thought the carb would have crapped up or the gas would have gone bad but it runs just as good as when I parked it. Major luck.

New plans are:

820 Swap
-Lock
-Oil Lube
16x8-7 Carlisle Trail Wolf tires
Wire spaghetti
Frame reinforcement
Front bumper?
Headlights?
Taillights?
Opposed Twin swap?

If you swap in the Oppy and don't want your V-Twin exhaust, you can send it to me.  Twisted Evil
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeJuly 13th 2014, 1:40 pm

I still want it lol. Im not sure if I wanna put the 16 oppy on here and put this engine on the Gravely, or keep this one on and put the 16 on the Gravely.


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LAWN MOWER MUDDER
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeJuly 14th 2014, 5:35 pm

Doug Fackler wrote:
I still want it lol. Im not sure if I wanna put the 16 oppy on here and put this engine on the Gravely, or keep this one on and put the 16 on the Gravely.

Aww man. If I send you the flanges off of my old exhaust can you make me one like that? LOL JkJk.
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeJuly 14th 2014, 5:49 pm

LAWN MOWER MUDDER wrote:
Doug Fackler wrote:
I still want it lol. Im not sure if I wanna put the 16 oppy on here and put this engine on the Gravely, or keep this one on and put the 16 on the Gravely.

Aww man. If I send you the flanges off of my old exhaust can you make me one like that? LOL JkJk.

I could if I had a pipe bender and a couple bucks on your end.


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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeJuly 29th 2014, 4:32 pm

So while I am working on the Rv2, I am kind of refinishing this. A lot of stuff is worn or not working right, so I figured I could work on this when I have the time and hopefully finish both in time to go upstate.

Anyways, remember that stupid LED toggle that never worked? Well I ordered a replacement: an LED. This will allow me to still be able to see when the fuel solenoid is activated, while using a normal toggle. Not sure where itll go, but I can decide that after I swap the dash out.

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Craftsman Rally Mower Project - Page 6 10561810


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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeOctober 12th 2014, 10:13 pm

Revisiting this turd.

As youre all aware, I entered into this years build-off in hopes of building its successor. Well I bit off a bit too much and it had problems since day 1. SO, RV2 will be donating its body to upgrading this bad boy.

----------------

Gathering the family.

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Fenders off.

Craftsman Rally Mower Project - Page 6 1969240_998099683549702_457951885422840749_n

Leaking oil from somewhere. Will have to take a look.

Craftsman Rally Mower Project - Page 6 1912279_998099696883034_6876780336567678155_n

206 is out.

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Fenders off the RV2 and up on sawhorses.

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820 is out.

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Putting in new seals. Hopefully it wont leak like no tomorrow.

Craftsman Rally Mower Project - Page 6 10557236_998099853549685_2746873007802570079_n


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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeOctober 13th 2014, 9:50 pm

It was doing that BS mist stuff thats wet enough to be rain but not rain thing today so everything was wet. Pulled it in to the garage so I could start doing stuff.

Craftsman Rally Mower Project - Page 6 1016462_998879310138406_1546647530994091710_n

Got the trans all put back together again, with the new seals. They fit much tighter.

Craftsman Rally Mower Project - Page 6 10485300_998879366805067_2720496709037014580_n

Got some stuff ill probably not use. Bearing bore is oversized. Got some 5/8 round stock, sleeve bushings are for the steering shaft.

Craftsman Rally Mower Project - Page 6 10698464_998879406805063_3821260300712586838_n

Gas lines, electrical, and all panels are off. Gonna get new electrical and fuel lines.

Craftsman Rally Mower Project - Page 6 10665920_998879423471728_2596579112698678877_n

Old "repair". Was oversized, and ended up being wleded on crooked. Bushings fit TIGHT. Should be a perfect weld.

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The arm on the deck lever should work great for the brake.

Craftsman Rally Mower Project - Page 6 1622803_998879466805057_3020520451714460544_n

Sandblasted and painted the pulley and shift arm so it doesnt rust to hell.

Craftsman Rally Mower Project - Page 6 10685500_998879496805054_3580648588921624655_n


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Doug
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeOctober 20th 2014, 5:17 pm

Ride vidya:



Works great! I did notice today, 2 days after my ride, there is still gear lube leakage. I dont know but it may have water contamination. Not nearly as bad as the old seals though. I also ate through a fuel line, so im thinking of running steel since its more static than rubber.



Checklist for the next ride:

Brake actuator arm needs to be fastened better, the nut vibrated off.

Need to add my 12v socket.

Headlights are on the way.

Need a rack. Trailer is too inconvenient.

Clutch stop. Clutch pulley hits drive pulley when full clutch.

Need to look at throttle. Cable needs tightened or something but I know I can get some more throttle out of it.

--

Also looking at doing a new exhaust (or modifying the existing), and doing a snorkel. I like the sound of the straight pipe, but I need a muffler. Maybe a selective exhaust like TheRainbowBoxer has. Probably not.


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Doc Sprocket
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeOctober 20th 2014, 6:49 pm

Doug Fackler wrote:

Brake actuator arm needs to be fastened better, the nut vibrated off.

Truly- there's nothing more horribly catastrophic than having one or more of your nuts vibrate off.

Looks good though!
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeOctober 20th 2014, 11:56 pm

exhaust- find cheap muffler, gut it. quiet, yet rumbly. maybe leave ONE baffle in.
no offence, but that trailer truly is a terrible idea for trail romps and mud. in mud, it will just sink and be dead weight. a rack will suit much better
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Doug
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeOctober 21st 2014, 8:36 pm

I was thinking something like this: http://www.tractorsupply.com/en/store/muffler-ford-mfg-fo-14 . Im planning on redoing the exhaust, but keeping this one for just in case. Probably do a stack to go with the snorkel.


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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 4th 2015, 11:40 pm

Heres a video. Keep your pants on.



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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 6th 2015, 8:53 am

Looks like good solid work. Going to be a nice machine.


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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 6th 2015, 9:07 am

She's gonna be tall!
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Doug
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 27th 2015, 9:34 pm

Huehuheuheuheuheuheuheuheugeuheueugeugheugeugeh.

Craftsman Rally Mower Project - Page 6 EN0UZ6A

Craftsman Rally Mower Project - Page 6 RPLKbXF

Craftsman Rally Mower Project - Page 6 MgYc82x



Riding videos to come next week after Redline, Mr. Moodifeed and I ride upstate. Might sneak in a mini vid before then though. Hypehypehypehype.


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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 28th 2015, 6:02 am

That thing looks great, I love that bumper
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 28th 2015, 10:12 am

THAT THING LOOKS SO AWESOME bounce
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 28th 2015, 3:21 pm

Ah, you have the same problem that I do. I hate how my tires sit in under the fenders like that. Especially with my custom front axle that is wider than stock. Front tires stick wayy out compared to the rears.

Thinking about it now, I haven't touched my tractor since like february when I drove it from the shop to my trailer.
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 28th 2015, 8:59 pm

They dont stick out much further if at all than the rears.


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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 29th 2015, 10:22 am

dang man looks good!
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LAWN MOWER MUDDER
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeApril 29th 2015, 3:46 pm

Doug Fackler wrote:
They dont stick out much further if at all than the rears.

Yeah. I meant my front tires though. Mine looks goofy and handles weird how it sits now.
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PostSubject: Re: Craftsman Rally Mower Project   Craftsman Rally Mower Project - Page 6 Icon_minitimeSeptember 21st 2015, 8:36 am

How do those V-treads handle steering?
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