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 KAL the Extended Journey.

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BlakeGroce
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Join date : 2019-06-02
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KAL the Extended Journey. - Page 5 Empty
PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeThu Jun 11, 2020 12:02 pm

Holy cow! Looks like a dog shaking the water off. Should be good all braces up.
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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeThu Jun 11, 2020 12:33 pm

Yeah, I have 2 Ideas in mind. Maybe a combo of the 2.

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MightyRaze
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KAL the Extended Journey. - Page 5 Empty
PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeMon Jun 15, 2020 12:03 am

Worked a little on the engine today.

All cleaned up, replaced the top seal that was leaking.

KAL the Extended Journey. - Page 5 Img_0018

Had to replace the inspection plate gasket, so I took that as a good time to take a peak.  All looked good inside.

KAL the Extended Journey. - Page 5 Img_0019

Reinstalled, I had already done the upper head gasket and decarboned it.  Valves on that side are to spec and seal well.


KAL the Extended Journey. - Page 5 Img_0020

Cleaned, decarboned, and checked valves on the lower side.  The valves are to spec as well on this side.  Little bit of oil residue on this side.  I have seen this on other engines as well for the lower cylinder.  

KAL the Extended Journey. - Page 5 Img_0022

Heads back on and torqued to spec. Fan sat down and now planning to create a pull start, Not sure If I remember if there is room for that.  I need to inspect some pix.  Next I plan on flipping it over and checking the bottom seal. I forgot if it was ok or not.  I think I already replaced it. Sump was fine, so I hope not bust that one open.

KAL the Extended Journey. - Page 5 Img_0021

I already put a kit on the Carb, so I just need clean up the intake.

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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeMon Jun 15, 2020 8:50 pm

Bottom seal looked leaky too so since I had it, I replaced it.  Engine is slowly coming back together.

KAL the Extended Journey. - Page 5 Img_0024

Just need to finish cleaning up the intake to wrap up the engine.  Below is a pulley I snagged from the parts pile that I plan on using for a pull start.  Looks like a good candidate.

KAL the Extended Journey. - Page 5 Img_0023

SO....

as you know, I scavenged the tires from Kal to Red when I refreshed Red.  I bought a new set of rear tires last week.  Just like what I had on Kal.  I liked them pretty well.  I "Thought" I was purchasing the same tires.  Nope.  I got the shorter ones.  The new ones are only 24 inch tall instead of 27 inch high.  That brings me to a new issue.  I could do some minor mods that would make for a good trail rig, especially for places like Haspin.  But the lower stance is going to take away from it's ability to go through deep mud.  Hmm....

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CraftsmanQuad19
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KAL the Extended Journey. - Page 5 Empty
PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeMon Jun 15, 2020 8:51 pm

Why not put the 24 inch tires on red and put the 27s back on kal?
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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeTue Jun 16, 2020 12:22 am

I may do that. The 24s would be easier on the 820.

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Murraymountain
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeTue Jun 16, 2020 10:08 am

How in the world did you get that engine block so clean? Degreaser?
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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeTue Jun 16, 2020 1:27 pm

LOL, I doused it with WD-40 and Ammonia for about 10 minutes then pressure washed it with Mean Green.  HEHE...

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Murraymountain
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeTue Jun 16, 2020 1:33 pm

Ah, nice!
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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeTue Jun 16, 2020 2:55 pm

Good thing I am changing out the rear tires between Kal and Red.  Putting Kal's back on.  I am missing my lock collar on Red.  Wheel could have fell off.  I guess it fell off last time I was riding it.  YIKES!  I'll get a new one later.

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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeTue Jun 16, 2020 10:29 pm

Well, got Kal's paws back on.

KAL the Extended Journey. - Page 5 Img_0026

Gonna take a break a couple days.  Back is hurting a bit today.  That and it is pretty hot out.

Engine is back together, I have the parts needed to make the pull start.  I'll probably start that this weekend.  I also got some metal.  I have some ideas on some structural support for the frame.  I noticed post Haspin 2019, that the transaxle vented itself out the gear shifter.  Blew some oil out.  Need to figure out a venting solution.  I really do not want to drill and tap into the case if possible.  I may look into adding a vent to the fill plug.  I need to change it's oil as well.  Sure there are some flakes from the rust that was in it.  I'm certain I didn't get it all out.

KAL the Extended Journey. - Page 5 Img_0025

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Li'l RED my original modified tractor!

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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeWed Jun 17, 2020 11:52 pm

Didn't share earlier, but the engine is ready for me to finish the tractor...

KAL the Extended Journey. - Page 5 Img_0027

Did some studying, and determined the twist was between the engine and the hand brake.  So, I have determined that I can run a H like pattern over the center section of the frame to stiffen it up.  Also, not picture, I will reinforce the front foot brace/bracket.  That will help as well.

Idea:

KAL the Extended Journey. - Page 5 Untitl26

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Creepycrawler
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeThu Jun 18, 2020 1:23 pm

I would caution you on only bracing the middle, as your now adding a stiff section to a otherwise flexy frame. I think youll have cracking issues at the start and ends of your brace section. I would brace from at least the transaxle mounts to the coil spring mounts as thats whats carrying most of the load. I had a issue on my old toyota wheeling truck, the frame cracked and I welded a patch over it, then it cracked beside the patch, so I welded up the crack and added a long patch, and then it cracked beside it, so I ended up cutting a 2 foot long patch that was a super long v to try to allow it to flex and not have a sharp flat line to start another crack. that worked great and held up for a couple years until I sold it. even the stiffest frames will flex, you just have to account for it and try to make the loaded sections twist evenly so it doesnt do all its flex in the same spot and start a crack
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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeThu Jun 18, 2020 3:18 pm

I thought about that, the brackets for the transaxle are a kind of brace themself.  I plan on overlapping those sections in the back.  (green line passes those nuts in the back)

KAL the Extended Journey. - Page 5 11281710

So as far as the transaxle part goes, it should be good.  If I have enough metal, I will go all the way back.

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BlakeGroce
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeSat Jun 20, 2020 12:27 am

Kinda off topic but that's a neat setup with the disc brake on the transmission. Is it factory or did you make it?
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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeSat Jun 20, 2020 12:48 am

Its factory.   Here are the brake pads..

KAL the Extended Journey. - Page 5 11191711

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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeSat Jun 20, 2020 11:33 am

That's awesome!
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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeTue Jun 23, 2020 11:11 pm

Did some work today.

Chopped off the handle to the hand brake and reconfigured to where it can be attached and removed due to the metal I am going to weld along the top.

KAL the Extended Journey. - Page 5 Img_0030

KAL the Extended Journey. - Page 5 Img_0028

KAL the Extended Journey. - Page 5 Img_0029

Right side flatstock attached.  After the left side is attached, I will weld in some cross braces.

In the mean time, I have gone back and fixed some SUCKY welds.

Sucky weld....

KAL the Extended Journey. - Page 5 Bad10

Much Better!!
KAL the Extended Journey. - Page 5 Better10

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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeWed Jun 24, 2020 9:02 am

Refresh progress tracker..

  • oil change, it had 2x capacity.  Lots of gas in the block even though I have a shutoff
  • probably needs a carb kit
  • valve job
  • new head gaskets
  • upgrade tail lights?
  • if $$ is ok, maybe new fronts.  Put original tires back on!
  • Not sure I like the frontiers on the rear. Put original tires back on!
  • Air filter, one on it was robbed.
  • possibly a new exhaust.
  • Frame strengthening.
  • Clean up old welds.

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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeFri Jun 26, 2020 12:15 am

Forgot to post this yesterday.


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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeSat Jun 27, 2020 11:05 pm

Still coming together!

KAL the Extended Journey. - Page 5 Img_0110

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Li'l RED my original modified tractor!

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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeSun Jun 28, 2020 3:02 pm

Engine is sitting back on frame. Not bolted yet.

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KAL the Extended Journey. - Page 5 Empty
PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeSun Jun 28, 2020 9:37 pm

Lookin good! Those braces stiffened it up alot KAL the Extended Journey. - Page 5 2731072446
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MightyRaze
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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeMon Jun 29, 2020 2:53 pm

We'll see how it goes.  I have most of it together minus the hood.  Engine is all bolted up.  Trying to figure a better way to run dual throttle.  I'll probably end up with the way I was doing things.  We'll see.

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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeMon Jun 29, 2020 8:05 pm

Little sneak peak...

KAL the Extended Journey. - Page 5 E4d5ba10

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PostSubject: Re: KAL the Extended Journey.   KAL the Extended Journey. - Page 5 Icon_minitimeMon Jun 29, 2020 10:20 pm

looking really good, love the attention to detail
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